Turret Press Node

This node includes required and conditionally required PSOs. A conditionally required PSO is one that is required if you have entered a nonzero value for a particular, related PSO. For example, Average Diameter of Large Round Holes is required if you have entered a nonzero value for Number of Large Round Holes.

If you don’t enter a value for a required PSO, the part fails to cost. If you don’t enter a value for a conditionally required PSO when its associated condition is met, the part fails to cost.

This section lists the PSOs in this node that act as substitutes for the geometry extraction performed for GCD-driven process groups. Other PSOs associated with this node are listed in User Inputs for Sand Casting.

The following PSOs are required:

 

The following PSOs are conditionally required:

The following PSO is optional:

Straight Edge Length

Required

This is the sum of the lengths of straight edges of the flattened part. This value contributes to punch time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

Number of Small Rounded Sections

Required

This is the number of small rounded edges of the flattened part. A rounded edge is considered small if its radius is less than or equal to 4.5 inches (114mm).

This value contributes to punch time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Unique Radii in Number of Small Rounded Sections.

Unique Radii in Number of Small Rounded Sections

Conditionally required

If you supply a non-zero value for the PSO Number of Small Rounded Sections, you must supply a non-zero value for this PSO.

This is the number of different radii of small, rounded sections (see Number of Small Rounded Sections). If all small rounded sections have the same radius, this value is 1; if each small, rounded section has one of two possible radii, this value is 2; and so forth.

This value contributes to the determination of the number of different tools required to make the part, which determines tool change time; see Turret Press Cycle Time Calculation.

Enter a value greater than 0.

Number of Large Rounded Sections

Required

This is the number of large rounded edges of the flattened part. A rounded edge is considered large if its radius is greater than 4.5 inches (114mm).

This value contributes to nibbling time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Average Radius of Large Rounded Sections.

Average Radius of Large Rounded Sections

Conditionally required

If you supply a non-zero value for the PSO Number of Large Rounded Sections, you must supply a non-zero value for this PSO.

This value contributes to the determination of nibbling time (see Turret Press Cycle Time Calculation).

Enter a value greater than 0.

Number of Small Round Holes

Required

This is the number of circular holes whose radius is less than or equal to 4.5 inches (114mm), including cluster punched round holes, but excluding countersunk and flanged holes.

This value contributes to punch time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Unique Radii in Number of Small Round Holes.

Unique Radii in Number of Small Round Holes

Conditionally required

If you supply a non-zero value for the PSO Number of Small Round Holes, you must supply a non-zero value for this PSO.

This is the number of different sizes of small, round holes. If all small holes have the same radius, this value is 1; if each small, round hole has one of two possible radii, this value is 2; and so forth.

This value contributes to the determination of the number of different tools required to make the part, which determines tool change time; see Turret Press Cycle Time Calculation.

Enter a value greater than 0.

Number of Large Round Holes

Required

This is the number of circular holes whose radius is greater than 4.5 inches (114mm). This value contributes to nibbling time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Average Diameter of Large Round Holes.

Average Diameter of Large Round Holes

Conditionally required

If you supply a non-zero value for the PSO Number of Large Round Holes, you must supply a non-zero value for this PSO.

This value contributes to the determination of nibbling time (see Turret Press Cycle Time Calculation).

Enter a value greater than 9 inches (228mm).

Number of Small Complex Holes

Required

Number of non-circular holes whose smallest enclosing circle has a radius no greater than 4.5 inches (114mm), including cluster-punched, complex holes (see Number of Holes Made with Cluster Punches), but excluding flanged holes.

This value contributes to punch time; see Turret Press Cycle Time Calculation.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Unique Shapes in Number of Small Complex Holes.

Unique Shapes in Number of Small Complex Holes

Conditionally required

If you supply a non-zero value for the PSO Number of Small Complex Holes, you must supply a non-zero value for this PSO.

This is the number of different shapes that the small complex holes have. It drives the number of punches required, which helps determine tool change time; see Turret Press Cycle Time Calculation.

Number of Large Complex Holes

Required

Number of non-circular holes whose smallest enclosing circle has a radius greater than 4.5 inches (114mm). This value contributes to punch time; see Turret Press Cycle Time Calculation.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Average Perimeter of Large Complex Holes.

Average Perimeter of Large Complex Holes

Conditionally required

If you supply a non-zero value for the PSO Number of Large Complex Holes, you must supply a non-zero value for this PSO.

Enter a value greater than 358mm.

Number of Holes Made with Cluster Punches

Required

This is the number of small round or small complex holes that are made with cluster punches. It helps determine punch time; see Turret Press Cycle Time Calculation.

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Number of Unique Cluster Punches.

Number of Unique Cluster Punches

Conditionally required

If you supply a non-zero value for the PSO Number of Holes Made with Cluster Punches, you must supply a non-zero value for this PSO.

This value contributes to setup time (see Turret Press Accounting Calculations), tool change time (see Turret Press Cycle Time Calculation), and expendable tooling costs (see Turret Press Expendable Tooling Costs).

Enter a value greater than 0.

Average Number of Pins per Cluster Punch Tool

Optional

By default, aPriori assumes each cluster punch tool has 9 pins. You can override the default with this PSO.

This value contributes to punch time; see Turret Press Cycle Time Calculation.

Enter a value greater than 0.

Number of Forms

Required

This is the number of forms that need to be created in order to make the part. It affects punch time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Number of Unique Forms.

Number of Unique Forms

Conditionally required

You must enter a value for this PSO if you entered a nonzero value for Number of Forms.

This is the number of different shapes among the part’s forms. It specifies the required number of formed punches, and contributes to setup time (see Turret Press Accounting Calculations), tool change time (see Turret Press Cycle Time Calculation), and expendable tooling (see Turret Press Expendable Tooling Costs).

Enter a value greater than 0.

Number of Flanged Holes

Required

This is the number of the part’s flanged holes. It affects punch time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Number of Uniquely Shaped Flanged Holes.

Number of Uniquely Shaped Flanged Holes

Conditionally required

You must enter a value for this PSO if you entered a nonzero value for Number of Flanged Holes.

This is the number of different shapes among the part’s flanged holes. It specifies the required number of flanged hole punches, and contributes to setup time (see Turret Press Accounting Calculations), tool change time (see Turret Press Cycle Time Calculation), and expendable tooling (see Turret Press Expendable Tooling Costs).

Enter a value greater than 0.

Number of Countersunk Holes

Required

This is the number of the part’s countersunk holes. It affects punch time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Unique Sizes in Number of Countersunk Holes.

Unique Sizes in Number of Countersunk Holes

Conditionally required

You must enter a value for this PSO if you entered a nonzero value for Number of Countersunk Holes.

This is the number of different sizes among the part’s flanged holes. It determines the required number of specialized punches, and contributes to setup time (see Turret Press Accounting Calculations), tool change time (see Turret Press Cycle Time Calculation), and expendable tooling (see Turret Press Expendable Tooling Costs).

Enter a value greater than 0.

Number of Tapped Holes

Required

This is the number of the part’s tapped holes. It affects tapping time (see Turret Press Cycle Time Calculation).

Enter a value greater than or equal to 0.

If you supply a non-zero value for this PSO, you must supply a non-zero value for the PSO Unique Sizes in Number of Tapped Holes.

Unique Sizes in Number of Tapped Holes

Conditionally required

You must enter a value for this PSO if you entered a nonzero value for Number of Tapped Holes.

This is the number of different sizes among the part’s tapped holes. It contributes to tool change time (see Turret Press Cycle Time Calculation).

Enter a value greater than 0.